Welding, Cutting, Grinding Risk Assessment

$79.50

The Welding, Cutting, Grinding Risk Assessment features:

  1. Instant download
  2. Acceptance Guaranteed
  3. Easy to edit Microsoft Word format so you can add your logo and site specific details
  4. Complies with latest legislation

Specifically, the Welding, Cutting, Grinding Risk Assessment covers:

  1. A detailed breakdown of work activities with potential hazards identified
  2. A comprehensive risk evaluation matrix to assess initial and residual risks
  3. Step-by-step control measures and guidelines to minimise hazards
  4. Pre-work checks and documentation requirements to ensure compliance
  5. And more. Please check details below
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Ensure your workplace remains safe and compliant with our versatile risk assessment templates, designed to meet Australia’s Work Health and Safety (WHS) standards. These professionally crafted documents follow a consistent, structured approach that can be adapted for any industry or task.

Key Features:

Uniform Structure: Each template includes clearly defined sections for job steps, potential hazards, risk matrices, control measures, and emergency procedures.

Comprehensive Hazard Identification: Systematically record foreseeable hazards at every stage of your work process—from preparation and equipment checks to final debriefing.

Customisable Details: Easily insert your organisation’s information, project specifics, and relevant legislative references, ensuring the document meets your unique operational needs.

Regulatory Compliance: Built to align with Australia’s WHS legislation and Codes of Practice, these templates include guidance notes and reference links to help you stay compliant.

Emergency Preparedness & Documentation: Integrated sections for emergency response planning and thorough documentation review ensure all critical safety information is captured and easily accessible.

Whether you’re managing a construction site, operating machinery, or overseeing any other workplace activity, our generic risk assessment templates provide a robust framework for identifying risks, implementing effective control measures, and maintaining a safe working environment. Download today to streamline your risk management processes and promote a culture of safety in your organisation.


The Welding, Cutting, Grinding Risk Assessment includes the following job steps and related potential hazards:

  • 1. Preparation
    • Incorrect equipment setup
    • No proper PPE
  • 2. Welding Operation
    • Exposure to harmful fumes
    • Fire hazard
    • Electric shock
  • 3. Cutting
    • Debris in eyes
    • Cuts and laceration risks
  • 4. Grinding Operation
    • Noise exposure
    • Dust inhalation
  • 5. Material Handling
    • Ergonomic injuries
    • Falling objects
  • 6. Post-Operation Clean Up
    • Exposure to chemical residues
    • Slips and falls due to untidy area
  • 7. Machine Maintenance
    • Entrapment
    • Electrical hazards
  • 8. Site Setup
    • Trips and falls
    • Inadequate site lighting
  • 9. Equipment Check
    • Electrical faults
    • Improper tool usage
  • 10. Material Selection
    • Reactive materials
    • Unsuitable material for task
  • 11. Personal Safety Check
    • Failure to use proper PPE
    • Inadequate safety training
  • 12. Safe Operation Techniques
    • Ignoring standard operating procedures
    • Improper tool handling
  • 13. Ventilation Ensuring
    • Lack of adequate ventilation
    • Inhalation dangers from welding/cutting smoke
  • 14. Fire Safety Measures
    • Fire dangers from sparks and hot surfaces
    • Absence of fire extinguishing equipment
  • 15. Tool Storage
    • Unsafe storage practices
    • Cutting or crushing injuries from improperly stored tools
  • 16. Site Shut Down
    • Overlooked equipment shut down
    • Risks associated with inadequate site safety checks
  • 17. Emergency Procedures
    • Lack of emergency preparedness
    • Inadequate access/ egress routes in case of emergency
  • 18. Equipment Inspection
    • Failure to identify and report faulty equipment
    • Risks from using inadequately inspected equipment
  • 19. Post-Operative Health Check
    • Risks from long-term exposure to hazards
    • overlooked minor injuries leading to complications
  • 20. Debriefing
    • Overlooking safety concerns
    • incidents or near misses prior to next operation
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