BlueSafe
High Pressure Gas SWMS

High Pressure Gas SWMS

  • 100% Compliant with Australian WHS Acts & Regulations
  • Fully Editable MS Word & PDF Formats Included
  • Pre-filled Content – Ready to Deploy Immediately
  • Customisable – Easily Add Your Logo & Site Details
  • Includes 2 Years of Free Compliance Updates

High Pressure Gas SWMS

Product Overview

This High Pressure Gas Safe Work Method Statement (SWMS) is designed to identify hazards, assess risks, and implement controls for all work involving high pressure gas systems on Australian worksites. It is a comprehensive, ready-to-use document that supports WHS compliance and safe management of high risk construction work involving high pressure gas installation, operation, and maintenance.

Activities & Specific Tasks Covered

This document includes specific risk controls for:

  • Planning and risk assessment for work on high pressure gas systems, including consultation and permit-to-work requirements
  • Selection, inspection, and use of high pressure gas hoses, fittings, regulators, and associated equipment
  • Safe isolation, depressurisation, and lockout/tagout of high pressure gas lines prior to maintenance or modification
  • Installation, commissioning, and pressure testing of new or modified high pressure gas pipework and components
  • Operation of high pressure gas systems, including start-up, shutdown, and monitoring for leaks or abnormal conditions
  • Management of ignition sources and control of flammable atmospheres in areas where gas is used or may accumulate
  • Use of gas detection equipment and atmospheric monitoring to identify leaks and unsafe gas concentrations
  • Emergency response procedures for gas leaks, line rupture, fire, explosion, and uncontrolled gas release
  • Safe work in confined or poorly ventilated areas where high pressure gas may be present
  • Personal protective equipment (PPE) selection and use for high pressure gas work, including eye, hand, and respiratory protection
  • Transport, storage, and handling of gas cylinders and high pressure gas containers on and off site
  • Training, competency, and supervision requirements for workers involved in high pressure gas tasks

Who is this for?

This SWMS is designed for gas fitters, mechanical and process contractors, industrial maintenance teams, pipeline and utilities workers, and site supervisors managing work involving high pressure gas systems.

Specific Job Steps & Hazards Covered

Job Step / Activity Potential Hazards
1. Preparation
  • Slips, trips and falls, manual handling injuries
2. Inspection and testing
  • Burns from hot surfaces, electric shocks
3. Gas equipment setup
  • Gas leaks, fire or explosion, gas intoxication
4. Pressure control adjustment
  • Unexpected pressure release, damaged equipment or piping
5. Work area preparation
  • Falling objects, inadequate lighting, inaccessible emergency exits
6. Connection of high-pressure gas
  • Incorrect connections, uncapped connectors, damaged seals
7. Pressurization
  • Mechanical failure, over-pressurization, sudden equipment rupture
8. Pipe integrity check
  • Inaccurate readings, faulty pressure gauges, undetected leaks
9. Gas release/discharge
  • Uncontrolled release, loud noise, damage to surrounding area
10. Venting/Flare-off
  • Fire or explosion, unsafe proximity to ignition sources
11. Monitor pressure and flow
  • Pressure gauge malfunction, inaccurate readings
12. System shutdown and depressurizing
  • Rapid depressurization, trapped pressurised gas
13. Disconnection and cleanup
  • Remaining pressurised gas, contaminants in the workplace
14. Equipment storage
  • Improper storage leading to equipment damage, incorrect labeling
15. Reporting and documentation
  • Incomplete reports, inaccurate information, missing documentation

Need to add specific site requirements?

Don't worry if a specific job step isn't listed above. Once you purchase, simply log in to your Client Portal and add your own custom job steps at no extra cost. We take care of the hard work—creating the hazards and control measures for free—to ensure your document is compliant within minutes.

Legislation & References

This document was researched and developed to align with:

  • Safe Work Australia – Managing Risks of Hazardous Chemicals in the Workplace Code of Practice: Guidance on identifying, assessing, and controlling risks from hazardous gases and chemicals.
  • Safe Work Australia – Managing the Work Environment and Facilities Code of Practice: Requirements for ventilation, emergency planning, and safe access/egress where gas hazards may exist.
  • Safe Work Australia – How to Manage Work Health and Safety Risks Code of Practice: Framework for systematic risk management applied to high pressure gas activities.
  • Safe Work Australia – Confined Spaces Code of Practice: Controls for gas-related work in confined or enclosed spaces where hazardous atmospheres may occur.
  • AS/NZS 1596 The storage and handling of LP Gas: Requirements for safe storage, handling, and use of LP gas where applicable to high pressure systems.
  • AS/NZS 60079 (Explosive atmospheres – relevant parts): Guidance for equipment and work practices in areas where flammable gas atmospheres may be present.
  • Work Health and Safety Act 2011
  • Work Health and Safety Regulations 2017

Standard SWMS Features (Click to Expand)
  • Operational guidelines, with a step-by-step approach to safe work
  • Possible hazards that may be encountered
  • Step-by-step safety procedures to follow
  • Before work starts – Guidelines and Checks
  • Safety measures and guides
  • Operational Safety Checks
  • Before and After Risk Ratings
  • Risk Assessment Matrix
  • High Risk Work Involved
  • Emergency Evacuation Procedure
  • Plant and Equipment
  • Qualifications and Permits
  • Specific Personal Protective Equipment (PPE)
  • Company Personnel Sign-off form

$96.8

Safe Work Australia Aligned