Product Overview

This CNC Laser Cutter Safe Work Method Statement (SWMS) sets out the required safety controls, step-by-step procedures, and responsibilities to manage risks when operating laser cutting equipment on site or in a workshop. It is a comprehensive document covering multiple aspects of CNC and CO2 laser cutting to support WHS compliance and the safe management of High Risk Construction Work where applicable.

Activities & Specific Tasks Covered

This document includes specific risk controls for:

• Safe setup, calibration, and pre-start inspection of CNC laser cutting equipment
• Operation of CO2 laser cutters, including power settings, focus adjustment, and workpiece alignment
• Programming and use of computerised cutters, including loading and verifying CNC cutting files
• Selection and safe handling of materials for laser cutting, including metals, plastics, timber, and composites
• Control of laser radiation hazards, including guarding, interlocks, and restricted access zones
• Management of fumes, smoke, and airborne contaminants through extraction, ventilation, and filtration systems
• Fire prevention measures, including monitoring for ignition sources and safe management of flammable materials
• Use, inspection, and maintenance of machine guards, emergency stops, and safety interlock devices
• Manual handling of sheet and plate materials to and from the laser bed, including use of lifting aids where required
• Lockout/tagout and isolation procedures during cleaning, maintenance, and troubleshooting of the laser cutter
• Electrical safety controls for power supply, cabling, and connection of ancillary equipment
• Housekeeping, waste management, and safe disposal of offcuts, dust, and residues from laser cutting operations
• Emergency response procedures for fire, equipment malfunction, exposure to fumes, or personal injury

Who is this for?

This SWMS is designed for metal fabricators, sign makers, joinery and cabinetry workshops, manufacturing facilities, engineering workshops, and site supervisors overseeing CNC and CO2 laser cutting operations.

Specific Job Steps & Hazards Covered

Legislation & References

This document was researched and developed to align with:

• Safe Work Australia – Managing Risks of Plant in the Workplace Code of Practice: Guidance on managing risks associated with machinery and equipment such as CNC laser cutters.
• Safe Work Australia – Managing the Work Environment and Facilities Code of Practice: Requirements for ventilation, lighting, and general work environment where laser cutting is performed.
• Safe Work Australia – How to Manage Work Health and Safety Risks Code of Practice: Framework for identifying, assessing, and controlling risks associated with laser cutting operations.
• Safe Work Australia – Hazardous Chemicals (Managing Risks to Health and Safety) Code of Practice: Controls for fumes, vapours, and hazardous by-products generated during laser cutting.
• Safe Work Australia – Welding Processes Code of Practice: Relevant principles for managing heat, fumes, and fire risks in thermal cutting processes.
• AS 4024 Safety of Machinery (series): Australian standard for the design, guarding, and safe use of machinery including automated cutting equipment.
• AS/NZS 3000 Electrical Installations (Wiring Rules): Requirements for safe electrical installation and connection of CNC laser cutting equipment.
• Work Health and Safety Act 2011
• Work Health and Safety Regulations 2017