Change Machine Fittings Risk Assessment

$79.50

The Change Machine Fittings Risk Assessment features:

  1. Instant download
  2. Acceptance Guaranteed
  3. Easy to edit Microsoft Word format so you can add your logo and site specific details
  4. Complies with latest legislation

Specifically, the Change Machine Fittings Risk Assessment covers:

  1. A detailed breakdown of work activities with potential hazards identified
  2. A comprehensive risk evaluation matrix to assess initial and residual risks
  3. Step-by-step control measures and guidelines to minimise hazards
  4. Pre-work checks and documentation requirements to ensure compliance
  5. And more. Please check details below
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Ensure your workplace remains safe and compliant with our versatile risk assessment templates, designed to meet Australia’s Work Health and Safety (WHS) standards. These professionally crafted documents follow a consistent, structured approach that can be adapted for any industry or task.

Key Features:

Uniform Structure: Each template includes clearly defined sections for job steps, potential hazards, risk matrices, control measures, and emergency procedures.

Comprehensive Hazard Identification: Systematically record foreseeable hazards at every stage of your work process—from preparation and equipment checks to final debriefing.

Customisable Details: Easily insert your organisation’s information, project specifics, and relevant legislative references, ensuring the document meets your unique operational needs.

Regulatory Compliance: Built to align with Australia’s WHS legislation and Codes of Practice, these templates include guidance notes and reference links to help you stay compliant.

Emergency Preparedness & Documentation: Integrated sections for emergency response planning and thorough documentation review ensure all critical safety information is captured and easily accessible.

Whether you’re managing a construction site, operating machinery, or overseeing any other workplace activity, our generic risk assessment templates provide a robust framework for identifying risks, implementing effective control measures, and maintaining a safe working environment. Download today to streamline your risk management processes and promote a culture of safety in your organisation.


The Change Machine Fittings Risk Assessment includes the following job steps and related potential hazards:

  • 1. Preparation
    • Unexpected start-up of equipment
    • improper use of tools
  • 2. Isolation of energy sources
    • Incorrect identification of isolation points
    • insufficient training for lockout procedures
  • 3. Conduct risk assessment
    • Rushing
    • incomplete assessment
  • 4. Obtain work permit
    • Incorrect information on permit
    • lack of authorisation
  • 5. Machine inspection
    • Contact with moving parts
    • electrical hazards
  • 6. Power down machine
    • Electrical shock
    • burns
  • 7. Begin machine disassembly
    • Improper tool use
    • manually handling bulky components
  • 8. Fittings removal
    • Dropping heavy objects
    • incorrect manual handling
  • 9. Inspection of old fittings
    • Eye injury due to metal chips
    • manual handling injuries
  • 10. Clean up and preparation for new fittings
    • Slips
    • trips and falls due to cluttered workspace
    • sharp objects causing cuts
  • 11. Installation of new fittings
    • Injury due to falling tools or parts
    • strains from physical exertion
  • 12. Test run new fittings
    • Start-up of equipment causing serious injury
  • 13. Final checks and reporting
    • Incorrect documentation
    • miscommunication
  • 14. Safe workspaces clean-up
    • Gathering excess materials could result in trip hazards
    • Cuts or punctures from incorrectly discarded materials
  • 15. Debrief and feedback session
    • Misinterpretation or misunderstanding of information shared
    • fatigue leading to non-compliance
  • 16. Machine activation
    • Incorrect handling of controls
    • unforeseen machine operation malfunctions
  • 17. Ongoing maintenance and monitoring
    • Missed warning signs due to lack of training or vigilance
    • overexertion injuries during inspection & maintenance tasks
  • 18. Repeat inspections and checks
    • Rushing through checks
    • complacency leading to missed hazards
  • 19. Document record keeping
    • Misinterpretation or loss of information due to improper documentation
  • 20. Sign-off process
    • Miscommunication
    • improper handover
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