Adjusting Complex Machinery Risk Assessment

$79.50

The Adjusting Complex Machinery Risk Assessment features:

  1. Instant download
  2. Acceptance Guaranteed
  3. Easy to edit Microsoft Word format so you can add your logo and site specific details
  4. Complies with latest legislation

Specifically, the Adjusting Complex Machinery Risk Assessment covers:

  1. A detailed breakdown of work activities with potential hazards identified
  2. A comprehensive risk evaluation matrix to assess initial and residual risks
  3. Step-by-step control measures and guidelines to minimise hazards
  4. Pre-work checks and documentation requirements to ensure compliance
  5. And more. Please check details below
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Ensure your workplace remains safe and compliant with our versatile risk assessment templates, designed to meet Australia’s Work Health and Safety (WHS) standards. These professionally crafted documents follow a consistent, structured approach that can be adapted for any industry or task.

Key Features:

Uniform Structure: Each template includes clearly defined sections for job steps, potential hazards, risk matrices, control measures, and emergency procedures.

Comprehensive Hazard Identification: Systematically record foreseeable hazards at every stage of your work process—from preparation and equipment checks to final debriefing.

Customisable Details: Easily insert your organisation’s information, project specifics, and relevant legislative references, ensuring the document meets your unique operational needs.

Regulatory Compliance: Built to align with Australia’s WHS legislation and Codes of Practice, these templates include guidance notes and reference links to help you stay compliant.

Emergency Preparedness & Documentation: Integrated sections for emergency response planning and thorough documentation review ensure all critical safety information is captured and easily accessible.

Whether you’re managing a construction site, operating machinery, or overseeing any other workplace activity, our generic risk assessment templates provide a robust framework for identifying risks, implementing effective control measures, and maintaining a safe working environment. Download today to streamline your risk management processes and promote a culture of safety in your organisation.


The Adjusting Complex Machinery Risk Assessment includes the following job steps and related potential hazards:

  • 1. Preparation
    • Inadequate space
    • poor lighting
  • 2. Visual Machinery Check
    • Faulty equipment
    • electrical hazards
  • 3. Tool Selection
    • Incorrect tool choice
    • cuts and lacerations
  • 4. Machine Isolation
    • Electrical shock
    • unexpected activation
  • 5. Internal Inspection
    • Machinery pinch points
    • dust inhalation
  • 6. Component Removal
    • Heavy lifting
    • injury from sharp edges
  • 7. Cleaning
    • Machinery heated surfaces
    • exposure to cleaning solutions
  • 8. Replacement of Parts
    • Incorrect placement
    • cuts and lacerations
  • 9. Assembly
    • Incorrect assembly
    • pinch points
  • 10. Testing Operations
    • Improper use of machine
    • moving object hazard
  • 11. Validation & Verification
    • Incorrect function of machine
    • overexposure to noise
  • 12. De-Isolation
    • Electrical shock
    • unexpected start
  • 13. Final Checks
    • Missed errors
    • overlooked hazards
  • 14. User Training
    • Improper use of machine
    • moving object hazard
  • 15. Regular Maintenance
    • Cuts and lacerations
    • machinery pinch points
  • 16. Emergency Procedure Familiarisation
    • Unpreparedness in case of emergency
    • panic reactions
  • 17. Clean up/Decontamination
    • Exposure to cleaning fluids
    • disposal of hazardous waste
  • 18. Removal of Locks and Signage
    • Accidental activation
    • electrical hazard
  • 19. Restoring Operational Site
    • Occupational trip hazard
    • poor working environment
  • 20. Documentation Completion
    • Inaccurate reports
    • negligence in recordkeeping
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