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Abrasive Blasting and Coating SWMS

Abrasive Blasting and Coating SWMS

  • -100% Compliant with Australian WHS Acts & Regulations
  • -Fully Editable MS Word & PDF Formats Included
  • -Pre-filled Content - Ready to Deploy Immediately
  • -Customisable - Easily Add Your Logo & Site Details
  • -Includes 2 Years of Free Compliance Updates

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Product Overview

This SWMS covers planning, abrasive blasting, surface inspection, coating application, cleaning and demobilisation. It supports work planning and risk management for blast dust, compressed air, elevated work, coating materials, vapours, waste and residual hazards.

Activities & Specific Tasks Covered

This document includes task-specific risk controls for:

  • Plan the work and identify surface or coating contaminants
  • Establish a controlled work zone
  • Position plant, equipment and hoses
  • Inspect blasting equipment
  • Load abrasive media
  • Conduct abrasive blasting
  • Access elevated surfaces where required
  • Inspect the prepared surface
  • Mix coating materials
  • Apply primer and coating
  • Monitor coating curing
  • Clean equipment, dispose of waste and complete sign-off

Who is this for?

For contractors, workers, supervisors and businesses carrying out abrasive-blasting and coating activities.

Specific Job Steps & Hazards Covered

Job Step / Activity Potential Hazards
Pre-start planning
  • Unknown coating contaminants
  • Respirable crystalline silica
  • Lead exposure
  • Asbestos disturbance
  • Incompatible coatings
  • Unplanned work conditions
Establish work zone
  • Unauthorised entry
  • Exposure to blast dust
  • Exposure to coating vapours
  • Flying particles
  • Vehicle interaction
  • Slip and trip hazards
Position plant and equipment
  • Plant strike
  • Compressor exhaust exposure
  • Electrical shock
  • Hose damage
  • Plant roll-away
  • Manual handling strain
Inspect blasting equipment
  • Hose whip
  • Uncontrolled abrasive discharge
  • Stored pressure release
  • Breathing-air contamination
  • Noise exposure
  • Equipment failure
Load abrasive media
  • Dust release
  • Manual handling strain
  • Incorrect abrasive media
  • Falls from pot access
  • Abrasive spills
  • Contaminated media
Conduct abrasive blasting
  • High-pressure abrasive injection
  • Hose whip
  • Flying particles
  • Respirable toxic dust
  • Noise-induced hearing loss
  • Lead dust exposure
  • Heat stress
  • Poor visibility
  • Operator collapse
Access elevated surfaces
  • Fall from height
  • Falling objects
  • EWP crush
  • Scaffold failure
  • Blast hose drag
  • Suspension trauma
Inspect prepared surface
  • Residual dust exposure
  • Sharp edges
  • Slip hazards
  • Contaminated surface contact
  • Inadequate surface profile
  • Recontamination
Mix coating materials
  • Flammable vapours
  • Isocyanate exposure
  • Chemical splash
  • Incorrect mix ratio
  • Static ignition
  • Manual handling strain
Apply primer and coating
  • Flammable vapours
  • Isocyanate sensitisation
  • Spray mist inhalation
  • Chemical splash
  • Overspray exposure
  • Static ignition
  • High-pressure injection
  • Poor coating quality
Cure and monitor coating
  • Flammable vapours
  • Unauthorised entry
  • Incomplete curing
  • Ventilation failure
  • Heat exposure
  • Coating contamination
Clean equipment and area
  • Solvent exposure
  • Residual hazardous dust
  • Fire and explosion
  • High-pressure release
  • Waste contamination
  • Slips and trips
Dispose waste and demobilise
  • Hazardous waste exposure
  • Environmental contamination
  • Manual handling strain
  • Vehicle movement
  • Residual plant energy
  • Unauthorised reuse of waste
Complete records and sign-off
  • Uncontrolled residual hazards
  • Incomplete exposure records
  • Premature area release

Need to add specific site requirements?

Use the BlueSafe Portal to tailor this SWMS with site-specific details, job steps, hazards, controls and responsibilities before work starts.

Acceptance Guaranteed: If your client or principal requests changes during document review, BlueSafe will help revise the document at no extra cost and support resubmission until it is accepted.

Legislation & References

The template includes references relevant to the documented work, including:

  • Applicable Commonwealth, state or territory WHS/OHS legislation and regulations, including duties to manage risks, provide safe plant, control hazardous chemicals, prevent exposure above applicable workplace exposure standards, provide information, training, instruction, supervision and suitable PPE.
  • Model Code of Practice: Abrasive Blasting — practical guidance for dust, particulate matter, blasting plant, noise, waste, heat, manual tasks and confined-space risks.
  • Model Code of Practice: Managing Risks of Hazardous Chemicals in the Workplace.
  • Model Code of Practice: Managing the Risks of Plant in the Workplace.
  • Model Code of Practice: Confined Spaces.
  • Model Code of Practice: Managing the Risk of Falls at Workplaces.
  • Model Code of Practice: Managing Noise and Preventing Hearing Loss at Work.
  • Model Code of Practice: How to Manage Work Health and Safety Risks.
  • Model Code of Practice: Managing Respiratory Crystalline Silica Dust Exposure in Construction and Manufacturing of Construction Elements — do not use abrasive media containing more than 1% free crystalline silica.
  • AS/NZS 1715 Selection, use and maintenance of respiratory protective equipment; AS/NZS 1716 Respiratory protective devices.
  • AS/NZS 1337.1 Personal eye protection; AS/NZS 1336 Eye and face protection guidelines; AS/NZS 1270 Hearing protectors.
  • AS/NZS 4114 Spray painting booths, designated spray painting areas and paint mixing rooms; AS 1940 Storage and handling of flammable and combustible liquids.
  • Model WHS laws and model Codes of Practice are guidance unless adopted or otherwise given legal effect in the relevant Commonwealth, state or territory jurisdiction.

Standard SWMS Features (Click to Expand)
  • Task-specific job steps, hazards and control measures
  • Initial and residual risk ratings
  • Assigned responsible persons for each job step
  • Plant, equipment and PPE requirements where applicable
  • Permits, qualifications and high-risk construction work details where applicable
  • Worker consultation, sign-off and review sections

Suitable for Industries

Building and ConstructionManufacturing and ProductionMetal Fabrication and WeldingMining and Resources

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